Izinto eziluncedo kunye nezingeloncedo kwiindlela ezili-13 zokukhupha imali

IiBurrs yingxaki eqhelekileyo ekusetyenzweni kwesinyithi, njengokugrumba, ukujika, ukugaya, kunye nokusika isinyithi...

Enye yeengozi ze-burrs kukuba kulula ukuyisika!Ukususa ii-burrs, utyando lwesibini olubizwa ngokuba yi-deburring luyafuneka.I-3 deburring kunye nokuphela komphetho weengxenye ezichanekileyo zinokuthi ziphendule i-30% yeendleko zenxalenye egqityiweyo.Kwakhona, imisebenzi yokugqiba okwesibini kunzima ukuzenzela, ngoko ke ii-burrs ngokwenene ziba yingxaki ekhohlisayo.

dah8

Indlela yokusombululaIIBURS

1 Ukuhlawula imali ngesandla

Le yindlela eqhelekileyo kwaye isetyenziswa ngokuqhelekileyo, usebenzisa iifayile (iifayile zezandla kunye neefayile zepneumatic), i-sandpaper, i-sanders yebhanti, iintloko zokugaya, njl. njengezixhobo ezincedisayo.

I-Disadvanamathegi: Iindleko zabasebenzi ziyabiza, ukusebenza kakuhle akuphezulu kakhulu, kwaye kunzima ukususa imingxuma enqamlezileyo.

Izinto ezisebenzayo: Iimfuno zobugcisa zabasebenzi aziphezulu kakhulu, kwaye zifanelekile kwi-aluminium alloy die castings kunye ne-burrs encinci kunye nesakhiwo semveliso esilula.

dah9

2 Die deburing

Ukuchithwa kwe-deburring kuqhutyelwa ngokusebenzisa ukufa kwemveliso kunye ne-punch.

Ukungalungi: Ifuna umyinge othile wokufa (ukufa okurhabaxa, ukufa okulingeneyo) ixabiso lemveliso, kwaye kusenokufuneka kwenziwe idiyizi yokubumba.

Izinto ezisebenzayo: Ifanelekile kwi-aluminium alloy die castings kunye neendawo ezilula zokuhlukana, kunye nokusebenza kakuhle kunye ne-deburring effect kungcono kunomsebenzi wezandla.

3 Ukusila kunye nokuchithwa

Olu hlobo lwe-deburring lubandakanya ukungcangcazela, i-sandblasting, i-roller, njl., kwaye okwangoku isetyenziswa zizityalo ezifayo.

Ukungalungi: Kukho ingxaki yokuba ukususwa akucocekanga kakhulu, kwaye ukusetyenzwa kwesandla okulandelayo kwee-burrs ezishiyekileyo okanye ezinye iindlela zokukhupha zingafuneka.

Izinto ezisebenzayo: zilungele i-aluminium encinci ye-alloy die castings kunye neebhetshi ezinkulu.

4 Ukukhutshwa komkhenkce

Sebenzisa ukupholisa ngokukhawuleza ukukhupha i-burrs, kwaye emva koko utshize iiprojectiles ukususa i-burrs.Ixabiso lezixhobo limalunga ne-200,000 okanye i-300,000;

Izinto ezisebenzayo: Ifanelekile kwi-aluminium alloy die castings ene-burr encinci yodonga kunye nomthamo omncinci.

5 Uqhushumbo olushushu deburring

Ikwabizwa ngokuba yi-thermal deburring, i-explosion deburring.Ngokuzisa igesi enokutsha kwiziko lezixhobo, kwaye emva koko ngesenzo semithombo yeendaba kunye neemeko, irhasi iqhuma ngoko nangoko, kwaye amandla aveliswa luqhushumbo asetyenziselwa ukunyibilikisa nokususa i-burr.

Ukungalungi: izixhobo ezibizayo (izigidi zeedola), iimfuno eziphezulu zobugcisa bokusebenza, ukusebenza kakuhle okuphantsi, imiphumo emibi (i-rusting, deformation);

Izinto ezinokusetyenziswa: Ikakhulu isetyenziswa kwiindawo ezithile ezichaneke kakhulu, njengemoto kunye neendawo ezichanekileyo ze-aerospace.

6 Ukukhutshwa komatshini wokukrola

Ixabiso lezixhobo alibizi kakhulu (amashumi amawaka).

Izinto ezisebenzayo: Ifanelekile kwisakhiwo sendawo esilula kunye nesigxina esilula kunye nesigxina sokucima.

7 Ukuchithwa kweekhemikhali

Ukusebenzisa umgaqo we-electrochemical reaction, iinxalenye ezenziwe ngezinto zetsimbi zinokuthi zenziwe ngokuzenzekelayo kwaye zikhethwe ngokufanelekileyo.

Izinto ezisetyenziswayo: zilungele ii-burrs zangaphakathi ekunzima ukuzisusa, zilungele ii-burrs ezincinci (ukutyeba ngaphantsi kweengcingo ezi-7) zeemveliso ezifana nemizimba yempompo kunye nemizimba yevalvu.

8 Ukukhutshwa kwe-Electrolytic

Indlela ye-electrolytic machining yokususa i-aluminium alloy die-casting burrs nge-electrolysis.I-Electrolytic deburring ifanelekile ukukhupha ii-burrs kwiindawo ezifihlakeleyo ze-aluminium alloy die castings, imingxuma enqamlezileyo okanye iinxalenye ezinemilo enzima.Ukusebenza kakuhle kwemveliso kuphezulu, kwaye ixesha lokucima ngokuqhelekileyo liyimizuzwana embalwa ukuya kumashumi emizuzwana.

Ukungalungi: I-electrolyte idleka ukuya kumlinganiselo othile, kwaye ummandla we-burr wamalungu nawo uphantsi kwe-electrolysis, umphezulu uya kuphulukana nokubengezela kwawo kwasekuqaleni, kwaye uchaphazele nokuchaneka komgangatho.I-aluminium alloy die-casting kufuneka icocwe kwaye ingqinwe ngumhlwa emva kokuchithwa.

Izinto ezisebenzayo: Ilungele ukudilizwa kweegiya, iirodi zokudibanisa, imizimba yevalvu kunye nemingxuma yeoyile ye-crankshaft, kunye nokujikeleza kweekona ezibukhali.

9 Ijethi yamanzi yoxinzelelo oluphezulu

Ukusebenzisa amanzi njengento ephakathi, inokusebenzisa amandla ayo okuchaphazela ngokukhawuleza ukususa i-burrs kunye nezibane eziveliswa emva kokucutshungulwa, kwaye kwangaxeshanye, inokufezekisa injongo yokucoca.

Ububi: Izixhobo ezixabisa kakhulu

Izinto ezisebenzayo: ikakhulu ezisetyenziswa entliziyweni yeemoto kunye neenkqubo zolawulo lwehydraulic koomatshini bokwakha.

I-10 ye-ultrasonic deburring

Ukugaya okuqhelekileyo kwe-vibration kunzima ukujongana ne-burrs efana nemingxuma.Inkqubo yokwenziwa kwe-abrasive flow machining (umqukuqela-ndlela-mbini) ityhala i-abrasive kwiisilinda ezirhabaxa ezimbini ezijongene ngokuthe nkqo ukwenza ukuba iqukuqelele ngapha nangapha kumjelo owenziwe sisiqwenga sokusebenzela kunye nesigxina.Ukungena kunye nokuhamba kwe-abrasive ukungena kunye nokudlula kuyo nayiphi na indawo ethintelweyo kuya kuvelisa isiphumo esiyingozi.Uxinzelelo lwe-extrusion lulawulwa kwi-7-200bar (100-3000 psi), ilungele imivimbo eyahlukeneyo kunye namaxesha ahlukeneyo okujikeleza.

Izinto ezisebenzayo: Iyakwazi ukuphatha i-0.35mm microporous burrs, akukho burrs yesibini eveliswayo, kwaye iimpawu zolwelo ziyakwazi ukusingatha i-burrs yesimo esinzima.

11 I-Abrasive flow deburring

Ukugaya okuqhelekileyo kwe-vibration kunzima ukujongana ne-burrs efana nemingxuma.Inkqubo yokwenziwa kwe-abrasive flow machining (umqukuqela-ndlela-mbini) ityhala i-abrasive kwiisilinda ezirhabaxa ezimbini ezijongene ngokuthe nkqo ukwenza ukuba iqukuqelele ngapha nangapha kumjelo owenziwe sisiqwenga sokusebenzela kunye nesigxina.Ukungena kunye nokuhamba kwe-abrasive ukungena kunye nokudlula kuyo nayiphi na indawo ethintelweyo kuya kuvelisa isiphumo esiyingozi.Uxinzelelo lwe-extrusion lulawulwa kwi-7-200bar (100-3000 psi), ilungele imivimbo eyahlukeneyo kunye namaxesha ahlukeneyo okujikeleza.

Izinto ezisebenzayo: Iyakwazi ukuphatha i-0.35mm microporous burrs, akukho burrs yesibini eveliswayo, kwaye iimpawu zolwelo ziyakwazi ukusingatha i-burrs yesimo esinzima.

12 Ukuchithwa kwemagneti

Ukusila ngemagnethi kukuba phantsi kwesenzo somhlaba owomeleleyo wemagnethi, iibrasives zemagnethi ezizaliswe kumhlaba wemagnethi zicwangciswa ecaleni kwendlela yemigca yemagnethi, ibhengezwe kwiipali zemagnethi ukuze zenze "iibrashi ezirhabaxa", kwaye zenze uxinzelelo oluthile kwi. umphezulu we-workpiece, kunye nezibonda zamagnetic ziqhuba "i-abrasives".Ngelixa ibhrashi ijikeleza, igcina isithuba esithile kwaye ihamba ecaleni komphezulu womsebenzi, ukuze iqonde ukugqitywa komphezulu womsebenzi.

Iimpawu: ixabiso eliphantsi, uluhlu olubanzi lokucubungula, ukusebenza kakuhle

Izinto zenkqubo: ilitye lokusila, amandla emagnethi, isantya somsebenzi, njl.

13 Iyunithi yokusila iRobhothi

Umgaqo ufana ne-manual deburring, ngaphandle kokuba amandla aguqulwa abe yirobhothi.Ngenkxaso yeteknoloji yeprogram kunye neteknoloji yokulawula amandla, ukugaya okuguquguqukayo (ukutshintsha koxinzelelo kunye nesantya) kuyafezekiswa, kwaye iingenelo ze-robot deburring zivelele.

Xa zithelekiswa nabantu, iirobhothi zineempawu: ukusebenza kakuhle, ukuphucuka komgangatho, kunye neendleko eziphezulu

IiBurrs kuMngeni oKhethekileyo waMacandelo agayiweyo

Kwiindawo ezigayiweyo, ukubhadulisa kunzima ngakumbi kwaye kuyabiza ngakumbi, njengoko iibhula ezininzi zenziwe kwiindawo ezahlukeneyo zobukhulu obahlukeneyo.Apha kulapho ukukhetha inkqubo echanekileyo iparameters ukunciphisa ubungakanani beburr ibaluleka ngakumbi.


Ixesha lokuposa: Sep-29-2022