Iindlela ezintathu zemisonto yomatshini kumaZiko oMatshini

Iinzuzo zokusebenzisa iziko lomatshini le-CNC ukucubungula i-workpieces ziye zaqondwa nzulu.Ukusebenza kunye neprogram ye-CNC machining center, namhlanje ndiyabelana nawe ngendlela yokucubungula intambo.Kukho iindlela ezintathu zokwenza ubuchwephesha beNC: indlela yokugaya intambo, itephu yomatshini, kunye nendlela yokuchola imisonto:

1.Indlela yokugaya imisonto

I-thread milling kukusetyenziswa kwezixhobo zokugaya iintambo zokulungiswa kweentambo ezinkulu, kunye nokucutshungulwa kwemingxuma enemisonto enzima kumatshini.Inezi mpawu zilandelayo:

1. Isixhobo ngokuqhelekileyo senziwe nge-cemented carbide material, ngesantya esikhawulezayo, ukuchaneka kwentambo ephezulu yokugaya, kunye nokusebenza okuphezulu;

2. I-pitch efanayo, ingaba intambo yesandla sasekhohlo okanye intambo yesandla sokunene, inokusebenzisa isixhobo esinye, ukunciphisa iindleko zesixhobo;

3. Indlela yokugaya intambo ifaneleke ngokukodwa ukucutshungulwa kwentambo yezinto ezinzima kumatshini ezifana nensimbi engenasici kunye nobhedu.Kulula ukususa iitshiphusi kunye nokupholisa, kwaye kunokuqinisekisa umgangatho kunye nokhuseleko lokucubungula;

4. Akukho sikhokelo sangaphambili sesixhobo, esilungele ngakumbi ukucubungula imingxuma eyimfama kunye nemingxuma emifutshane ephantsi okanye imingxuma ngaphandle kwe-undercuts.

Izixhobo zokugaya iintambo zohlulwe zibe ziindidi ezimbini: i-carbide efakwe ngomatshini ifaka izisiki zokusila kunye nezisiki ezidityanisiweyo zokugaya i-carbide.Izixhobo ezixinzelelwe ngomatshini azinakuqhuba kuphela imingxunya enobunzulu bomsonto obungaphantsi kobude bencakuba, kodwa iyakwazi nokucubungula imingxuma enobunzulu bomsonto omkhulu kunobude bencakuba.Imingxunya;kunye ne-carbide eqinile yokusika i-milling cutters isetyenziselwa imingxuma yomatshini enobunzulu bomsonto obungaphantsi kobude besixhobo;

Imisonto yokusila amanqaku enkqubo ye-CNC yokuqwalaselwa: ukuze ungabangeli umonakalo kwisixhobo okanye kwiimpazamo zokucubungula.

1. Emva kokuba umngxuma ongezantsi owenziweyo ucutshungulwe kuqala, sebenzisa i-drill ukucubungula imingxunya encinci ye-diameter, kwaye usebenzise i-boring ukucubungula imingxuma emikhulu ukuqinisekisa ukuchaneka komngxuma ongezantsi odibeneyo;

2. Isixhobo ngokuqhelekileyo sisebenzisa i-1/2 yesangqa se-arc indlela yokusika ngaphakathi nangaphandle ukuze kuqinisekiswe ukumila komsonto, kunye nexabiso lembuyekezo ye-radius yesixhobo kufuneka iziswe ngeli xesha.

2. Tap Machining Indlela

Indlela yokucofa itephu yeCNC machining center ifanelekile kwimingxuma enemisonto enedayamitha emincinci okanye iimfuno zokuchaneka kwendawo ephantsi.Ngokuqhelekileyo, i-diameter ye-threaded ye-drill ephantsi yomngxuma isondele kumda ophezulu wokunyamezela ukunyamezela komngxuma ongezantsi ophothiweyo, onokunciphisa isibonelelo somatshini wempompo., ukunciphisa umthwalo wempompo, kunye nokuphucula ubomi benkonzo yempompo.

Wonke umntu kufuneka akhethe impompo efanelekileyo ngokwemathiriyeli eza kucutshungulwa.Itephu inxulumene nomsiki wokusila kunye nomsiki odikayo;

Inovakalelo kakhulu kwizinto eziza kwenziwa;iitephu zohlulwe zibe yimpompo ephuma emngxunyeni kunye neetephu zomngxuma ongaboniyo.Isikhokelo esisekupheleni komngxuma weempompo sinde ekususweni kwetshiphu yangaphambili.Xa kusetyenzwa imingxuma eyimfama, ubunzulu bokucubungula umtya abunakuqinisekiswa, kwaye isikhokelo sokugqibela semingxuma eyimfama sifutshane., ukususwa kwetshiphu yangasemva, ngoko nikela ingqalelo kumahluko phakathi kwezi zibini;xa usebenzisa i-chuck eguquguqukayo yokucofa, nikela ingqalelo kububanzi be-tap shank kunye nobubanzi besikwere ukuba bube bufana nelo lokucofa;ububanzi be-tap shank yokucofa okuqinileyo kufuneka kufane nentwasahlobo Ububanzi bejacket bufana.

Udweliso lwendlela yempompo yomatshini ilula.Yindlela emiselweyo.Kwanele ukongeza amaxabiso eparameter.Kufuneka kuqatshelwe ukuba inkqubo yolawulo lwamanani ihluke, kwaye ifomathi ye-subroutine nayo ihluke, ngoko ke intsingiselo yommeli wexabiso leparameter iyahluka.

3.Khetha iNdlela yokuSebenza

Indlela yokukhetha i-pick processing ilungele ukusetyenzwa kwemingxuma emikhulu ephothiweyo kwiindawo zebhokisi, okanye xa kungekho zitephu kunye nabasiki bentambo, le ndlela isetyenziselwa ukufakela isixhobo sokuguqula intambo kwibar ekruqulayo kwimisonto ekruqulayo.Kukho izilumkiso ezininzi zokuphunyezwa kwendlela yokukhetha kunye neqhosha:

1. Qala i-spindle ngexesha lokulibaziseka ukuqinisekisa ukuba i-spindle ifikelela kwisantya esilinganisiweyo;

2. Ukulolwa kwesixhobo somsonto womhlaba asikwazi ukuba silinganisi, kwaye isixhobo sokubuyela umva asinakusetyenziselwa ukurhoxa.Isixhobo kufuneka sihanjiswe nge-radially kunye ne-spindle orientation, kwaye ke isixhobo sihoxisiwe;

3. I-toolbar kufuneka ichaneke kwaye ihambelane nendawo yesixhobo sokubeka isixhobo, kungenjalo, ukusetyenzwa kwebha yezixhobo ezininzi akunakusetyenziswa, okukhokelela kwisenzeko se-random buckles;

4. Xa uthabatha i-buckle, qaphela ukuba ungayikhethi ngommese omnye, nokuba iqhosha elincinci kakhulu, ngaphandle koko liya kubangela ukulahleka kwamazinyo kunye nobunzima bomhlaba obunzima, ngoko kufuneka uthathwe ngeemela ezininzi;

5. Ukukhetha indlela yokucubungula ifanelekile kuphela kwiinqununu ezingatshatanga, iibhetshi ezincinci, intambo ekhethekileyo ye-pitch, kwaye akukho sixhobo esihambelanayo, kunye nokusebenza kakuhle kuphantsi.

Indlela yokuchola yeziko lomatshini le-CNC yindlela nje yexeshana likaxakeka.Kunconywa ukuba uqhube isixhobo ngendlela yokudibanisa, enokuphucula ngokufanelekileyo ukusebenza kunye nomgangatho wokudibanisa, ukunciphisa iindleko zokucubungula kunye nokuphucula ukusebenza kakuhle kweziko lomatshini.